Ngokubambisana nomhlinzeki onganikeza izixazululo ze-turnkey, abakhiqizi bangakwazi ukuthuthukisa izinqubo kokubili phezulu naphansi komugqa wokukhiqiza.
Le ndatshana yashicilelwa kumagazini kaDisemba 2022 wePet Food Processing. Funda lesi sihloko kanye nezinye kulo magazini kumagazini wethu wedijithali kaDisemba.
Njengoba ibhizinisi lokudla nokwelapha kwezilwane ezifuywayo likhula, izixazululo ezengeziwe ezenziwe ngomumo ziyatholakala ukusiza abacubungulayo bakhe izitshalo ezisebenza kahle nezikhiqizayo.
U-Greg Jacob, iphini likamongameli eliphezulu lokucutshungulwa nokuvala inzalo kwe-Covington, e-La.-based ProMach Allpax, uphawule ukuthi inkambiso ebheke emagunjini okuvala inzalo esilwaneni esifuywayo yaqala emashumini eminyaka edlule futhi iye yanda eminyakeni yamuva nje ngezingcezu zemishini ebalulekile. kujwayelekile kakhulu. Izinto ezibalulekile ekusebenzeni kwebhizinisi kanye nezitayela ekukhiqizeni umkhiqizo. Okokuqala, imigqa yokuvala inzalo ezenzakalelayo inciphisa kakhulu umsebenzi odingekayo ukuze kuqhutshekwe nebhizinisi ebekade linenzuzo ephezulu yezisebenzi futhi manje okuyinselelo enkulu.
"I-turnkey retort line ivumela umphathi wephrojekthi oyedwa ukuthi axhumane nabahlinzeki abaningi, futhi isayithi elilodwa le-FAT (Isivivinyo Sokuvuma Ifektri) sivumela ukugunyazwa komugqa okuphelele, okuvumela ukukhiqizwa kohwebo ngokushesha," kusho uJacob. "Ngohlelo lwe-turnkey, ukutholakala kwezingxenye zomhlaba wonke, imibhalo, ikhodi ye-PLC kanye nenombolo yocingo eyodwa yokuxhumana nochwepheshe abasekelayo, izindleko zobunikazi ziyancipha futhi nokusekelwa kwamakhasimende kuyakhuphuka. Okokugcina, izimbuyiselo ziyimpahla eguquguqukayo kakhulu engasekela imakethe yanamuhla. ukucaciswa kweziqukathi ezikhulayo."
UJim Gajdusek, iphini likamongameli wezokuthengisa e-Cozzini e-Elk Grove Village, Ill., Uphawule ukuthi imboni yokudla kwezilwane ezifuywayo isiqalile ukulandela ukuhola kwemboni yokudla kwabantu ekuhlanganiseni izinhlelo, ngakho-ke izixazululo ezingekho eshalofini azihlukile kangako.
"Eqinisweni, ukulungiselela inja eshisayo ukuze kusetshenziswe abantu akufani kakhulu nokulungiselela i-pate noma okunye ukudla kwezilwane ezifuywayo-umehluko wangempela usezithako, kodwa idivayisi ayinandaba ukuthi umsebenzisi wokugcina unemilenze emibili noma emine," esho. kusho. “Sibona abathengi abaningi bokudla kwezilwane besebenzisa inyama namaprotheni agunyazwe ukuthi asetshenziswe ezimbonini. Kuye ngomkhiqizi, inyama yeqophelo eliphezulu kule mikhiqizo ivamise ukuthi ilungele ukudliwa abantu.”
U-Tyler Cundiff, umongameli weGrey Food & Beverage Group e-Lexington, Ky., waphawula ukuthi isidingo phakathi kwabakhiqizi bokudla kwezilwane ezifuywayo ngezinsizakalo ze-turnkey ngokuqinisekile kube umkhuba okhulayo phakathi neminyaka eyisithupha kuya kweyisikhombisa edlule. Kodwa-ke, kunzima ukuveza izixazululo ezenziwe ngomumo endaweni eyodwa.
"Ngokuvamile, izinsizakalo ze-turnkey zisho ukuthi umhlinzeki wesevisi oyedwa uzohlinzeka ngobunjiniyela bokuphela kokuphela, ukuthengwa kwempahla, ukuphathwa kwephrojekthi, ukufakwa kanye nokugunyazwa kwephrojekthi ethile," kusho u-Tyler Cundiff weGrey.
I-Turnkey ingasho izinto eziningi ezihlukene kubantu abahlukene kulo mkhakha, futhi siyaqonda ukuthi kukhona izinto ezibalulekile ezibalulekile zephrojekthi okudingeka zisungulwe neklayenti ngaphambi kokuba sinqume isisombululo esivumelana nezimo kakhulu kanye nenguqulo ye-turnkey efaneleke kakhulu. Kubaluleke kakhulu. "Ngokuvamile, isevisi ye-turnkey isho ukuthi umhlinzeki wesevisi oyedwa uzohlinzeka ngokuklama kokuphela, ukuthengwa kwempahla, ukuphathwa kwephrojekthi, ukufakwa kanye nokugunyazwa kobubanzi bephrojekthi ethile yomsebenzi."
Into eyodwa abaguquli okudingeka bayazi ukuthi ikhwalithi namandla endlela ye-turnkey incike kakhulu kusayizi wephrojekthi, amakhono abalingani, kanye nekhono labo lokusingatha iningi lezinsizakalo ezihlanganisiwe ngokwabo.
"Amanye amaphrojekthi we-turnkey angase ahilele ukulethwa kokusebenza okukodwa noma amayunithi esistimu njengengxenye yephrojekthi enkulu, kanti amanye amamodeli wokulethwa kwe-turnkey ahilela umlingani oyedwa wephrojekthi oyinhloko onkontileka ukuze anikeze zonke izinsizakalo zokuphila konke kokutshalwa kwezimali kuphrojekthi," kusho uCundiff. "Lokhu kwesinye isikhathi kubizwa ngokuthi ukulethwa kwe-EPC."
“Esikhungweni sethu sokukhiqiza esinwetshiwe, esisezingeni eliphezulu, sicubungula, sikhiqize, sihlanganise futhi sihlole imishini ngaphansi kophahla lwethu,” kusho uCundiff. "Kumakhasimende embonini yokudla nokudla kwezilwane ezifuywayo, sidala imishini ehlukile, eyenziwe ngokwezifiso, enkulu. amasistimu amakhulu lapho ikhwalithi iqinisekiswa ngokugcwele. Ukulawula. Ngenxa yokuthi sinikeza ububanzi obubanzi bamasevisi we-turnkey, singahlinzeka ngamasevisi engeziwe wama-oda wemishini, okuhlanganisa ukufakwa, ukuzenzekelayo, amaphaneli okulawula nezinhlelo zokusebenza zerobhothi."
Imisebenzi yokukhiqiza yenkampani yakhelwe ukuthi ivumelane nezimo futhi iphendule izidingo zezinkampani zokudla kwezilwane ezifuywayo.
"Lokhu kusivumela ukuthi sinikeze izixazululo ezenziwe ngokwezifiso, kusukela ekwakhiweni nasekwakhiweni kwezinhlelo ze-turnkey ekukhiqizeni izingxenye ngabanye kanye nemihlangano," kusho uCundiff.
Embonini, izinkampani eziningi zinikeza izixazululo eziphelele zokuphela kokuphela. Eminyakeni embalwa edlule, uGrey uphendule izidingo zamakhasimende akhe ngokwakha iphothifoliyo yezinkampani ezihlinzeka ngohlu olubanzi lwezinsizakalo ezivumela inkampani ukuthi isebenzise izinsiza zayo ukuze isingathe cishe noma iyiphi ingxenye yephrojekthi.
"Singakwazi ke ukunikeza lezi zinsizakalo ngokwehlukana noma ngokuhlanganyela ngokugcwele," kusho uCundiff. "Lokhu kuvumela amakhasimende ethu ukuthi asuke ekulethweni kwephrojekthi edidiyelwe aye ekulethweni kwephrojekthi eguquguqukayo. KwaGrey sikubiza ngokuthi okwethu. Amakhono e-EPMC, okusho ukuthi siklama, sinikezela, senza futhi sisebenzise noma iyiphi noma zonke izingxenye zephrojekthi yakho yokucubungula ukudla kwezilwane ezifuywayo."
Umqondo woguquko wavumela inkampani ukuthi yengeze imishini yensimbi engagqwali ekhethekile kanye nokukhiqizwa kwe-skid ekunikezelweni kwayo kwenkonzo. Le ngxenye, ehlanganiswe namandla e-Grey digitalization, i-automation kanye namarobhothi, kanye nezinkampani zendabuko ze-EPC (zobunjiniyela, ukuthengwa kwempahla kanye nezokwakha), ibeka izinga lokuthi amaphrojekthi we-turnkey azolethwa kanjani esikhathini esizayo.
Ngokusho kukaGrey, izixazululo ze-turnkey zenkampani zingahlanganisa cishe zonke izici zephrojekthi. Zonke izindawo zokwakha zihlanganiswe ngaphakathi kwezinhlelo nezinqubo ezihlangene.
"Inani lenkonzo lisobala, kodwa inani eliqashelwa kakhulu ukuhlangana kweqembu lephrojekthi," kusho uCundiff. “Lapho onjiniyela bomphakathi, abahleli bezinhlelo zokulawula, abaphathi bephrojekthi yokwakha, abaklami bemishini yokucubungula, abaklami bezakhiwo, onjiniyela bokupakisha nabaphathi bezikhungo besebenza ndawonye kuphrojekthi yabo yesithathu, yesine noma yesihlanu, izinzuzo zisobala.”
"Kungakhathaliseki ukuthi ikhasimende lidingani noma lifunani, liphendukela ethimbeni lethu lokuhlola futhi sinikeza indlela ebanzi," kusho uJim Gajdusek waseCozzini.
“Sinabasebenzi nonjiniyela abenele emikhakheni eyahlukene okubalwa ezobunjiniyela, ezogesi, ezokuphatha amaphrojekthi nokunye,” kusho uGadusek. "Okubalulekile ukuthi siyiqembu elididiyelwe lokulawula futhi siziklama futhi sizipakishele thina izinhlelo zokulawula. Noma ngabe ikhasimende lidinga noma likufunani kwenziwa ithimba lethu labaphathi futhi sikwenza njengesevisi ye-turnkey. Sihlinzeka ngakho konke."
Ngomkhiqizo we-ProMach, i-Allpax manje inganweba uhla lwayo lwemikhiqizo ye-turnkey ngaphambi nangemuva kwegumbi lokuvala inzalo, kusukela emakhishini okucubungula kuya kuma-palletizers/impakheji yokwelula. I-ProMach ingahlanganisa amayunithi ngamanye emugqeni wokukhiqiza noma inikeze isisombululo esiphelele sawo wonke umugqa wokukhiqiza.
UJacob uthe: "Ingxenye eyinhloko yokuhlinzeka, esanda kuba yindinganiso ye-turnkey stills, inhlanganisela yezinhlelo zokuvuselela umusi kanye namanzi eziklanywe, zakhiwe futhi zahlanganiswa yi-Allpax ukuze kuncishiswe ukusetshenziswa kwamandla nokuthuthukisa ukusimama kwezitshalo. Ukulinganisa okuphelele okuhlanganisiwe kwe-OEE okuguquguqukayo, kanye namaphakheji okunakekela okubikezela nokubikezela athuthukisa ukusebenza kahle komugqa ngokuqoqwa kwedatha futhi anikeze ukubonakala kuwo wonke umugqa wokukhiqiza."
Lesi sikhungo sibhekene nezinselelo zokubhekana nokukhula okuqhubekayo njengoba ukushoda kwezisebenzi kulindeleke ukuba kube inkinga eqhubekayo kanye nokwesekwa kwezobunjiniyela bangaphakathi kuyaqhubeka nokwehla.
UJacob uthe: "Ukutshala imali kubuchwepheshe bamuva kanye nokusebenzisana nomphakeli we-OEM ohlinzeka ngokusekela okuhle kakhulu kanye nemigqa yokukhiqiza edidiyelwe kunikeza ithuba elingcono kakhulu lokusebenzisa ubuchwepheshe bonjiniyela kuwo wonke umkhakha wokukhiqiza futhi kuzoqinisekisa ukusebenza kahle okuphezulu komugqa wokukhiqiza kanye nembuyiselo esheshayo ekutshalweni kwezimali. kanye nokubeka isikhundla sokukhula okuqhubekayo esikhathini esizayo."
Njengasezimbonini eziningi namuhla, ukuzama ukunxephezela abasebenzi abalahlekile ngesikhathi sodlame kuyinselelo izinkampani eziningi zokudla kwezilwane ezifuywayo ezibhekene nazo.
“Izinkampani zinenkinga yokuqasha ithalente,” kusho uGadusek. "Ukuzenzakalela kubalulekile ukuze kufinyelelwe lo mgomo. Lokhu sikubiza ngokuthi "iphuzu elingenalutho" - akubhekiseli esisebenzini, kodwa kuhilela ukuhambisa i-pallet ukusuka ephuzwini A. Ukuqhubekela phambili ephuzwini B, lokhu kungenziwa ngaphandle kokusetshenziswa komuntu futhi uvumele lowo muntu enze okuthile okufana nezinga labo lekhono, elinikeza ukusetshenziswa ngokuphumelelayo kwesikhathi nomzamo, ingasaphathwa iholo eliphansi.
I-Cozzini inikeza izixazululo ze-turnkey zesistimu yengxenye eyodwa noma ezimbili ezinomqondo wekhompyutha ocubungula amaresiphi futhi ilethe izithako ezifanele esiteshini sokuxutshwa ngesikhathi esifanele nangendlela efanele.
"Singakwazi futhi ukuhlela inani lezinyathelo eresiphi," kusho uGadusek. "Abasebenzi akudingeki bathembele enkumbulweni yabo ukuze baqiniseke ukuthi ukulandelana kwabo kulungile. Lokhu singakwenza noma yikuphi kusukela kwabancane kakhulu kuye kwabakhulu kakhulu. Siphinde sinikeze amasistimu okusebenza abancane. Konke kumayelana nokusebenza kahle. uma kuthe xaxa, kuzoba nembe kakhulu."
Ngenxa yesidingo esishisayo sokudla kwezilwane ezifuywayo kanye nezinga lomhlaba wonke lalesi sidingo, kuhambisana nezingcindezi ezikhuphukayo zezindleko, abakhiqizi bokudla kwezilwane ezifuywayo kufanele basebenzise wonke ama-synergies atholakalayo kanye nezinto ezintsha. Uma ukuqanjwa kabusha kusetshenziswa ngendlela efanele, kusekelwe emiphumeleni, kugxilwe ezintweni eziza kuqala ezifanele futhi kusetshenziswana nozakwethu abalungile, izinkampani zokudla kwezilwane ezifuywayo zingavula amathuba amakhulu okukhulisa ukukhiqiza, ukunciphisa izindleko, ukwandisa inani labasebenzi, nokuthuthukisa ulwazi nokuphepha kwabasebenzi ukuze kuqinisekiswe zonke izidingo zokulawula namuhla nakusasa.
Ukudla kwezilwane ezifuywayo ezintsha kuhlanganisa amathrendi ahlukahlukene, kusukela ku-ultra-humane dog muesli kuya ekudleni kwekati okuvumelana nemvelo.
Izibiliboco zanamuhla, izithako nezithasiselo zidlulela ngalé kokuphelela nokulinganisela, ukuhlinzeka izinja namakati ngendlela eyingqayizivele yokudla kanye nokwenza ngcono impilo yazo.
Isikhathi sokuthumela: Aug-02-2024